Carding Cloth: What tpi does the best job?

Spinning tools are a big investment. Handcards, drumcarders, flick carders, and blending boards all use carding cloth, a toothed material, to open and blend fibers. In the Spin Off Spring 2017 issue’s “Ask a Spinning Teacher,” Esther Rodgers explains what a carding cloth’s tpi means and how to choose the best one for preparing your fibers.

The most important factor in choosing a carding tool is the carding cloth’s teeth per inch (tpi). Tpi measures how densely the teeth are packed together. That density in turn determines how much texture is removed and how much color is blended in a single pass. The higher the number, the finer the carding cloth and the more smooth and blended the fiber becomes. Think of tpi as it applies to a hairbrush: If you have fine hair, you use a brush with lots of bristles close together. This gives a smooth finish. When you have curly hair, you use a wide-tooth comb or a brush with stiff bristles that are far apart. These bristles leave the curls together rather than separating and smoothing them out.

Howard Brush 190 tpi carding cloth

Howard Brush 190 tpi carding cloth donated by www.cardingcloth.com. Photos by George Boe.

With this in mind, you can determine which carding tool is right for you. If you want to card smooth, lofty batts and rolags with little to no texture or blend fibers and colors together thoroughly, then a fine-tooth carder (tpi of 120 and above or 90 and above for a blending board) is the one for you. Fine fibers are best used on high-tpi carding equipment. To card more textured or coarser fiber on a tool with a high tpi measurement, it is important to pick open the fiber first. With a high-tpi drumcarder, fiber should be carded in thin layers (see “Make Your Drumcarder Your Friend for Life,” page 60). When texture is desired, it is best to add it directly to the top of a drumcarder, bypassing the tray and lickerin. Multiple passes of fiber on a high-tpi carding tool will blend colors and fibers smoothly and evenly.

Howard Brush 90 tpi carding cloth

Howard Brush 90 tpi carding cloth donated by www.cardingcloth.com.

For most uses, including carding most wool, carding cloth with a tpi measurement around 72 is a happy medium. It can accommodate a range of fiber diameters, create somewhat textured fiber preparations, and blend and smooth moderately fine batts.

To keep lots of texture in the fibers and blend loosely, a coarse cloth is what you are looking for. A tpi of 50 and lower will give you a chunky, textured batt. If you are carding multiple kinds of fiber together, you will get bold variations on a single pass.

Howard Brush 54 tpi carding cloth

Howard Brush 54 tpi carding cloth donated by www.cardingcloth.com.

Multiple passes are necessary to blend, and the blending tends to be less even and smooth. (Although coarse and textured fibers are best carded on low-tpi carders, fine fibers can also be carded on equipment with less dense carding cloth.) Because there is more space between the teeth, there is more room for textured fiber or funky inclusions.

Carding tools all do the same fundamental tasks, but they go about those tasks slightly differently. Once you know what you want to achieve, you should be able to figure out which tpi will meet your needs.

—Esther


ESTHER RODGERS is a full-time fiber artist and wool sniffer. She lives in Mebane, North Carolina, with her husband, three spinning wheels, multiplying looms, and two chatty cats. Her videos Card Wool for Color and How to Spin Art Yarns are available from Interweave. To follow her ridiculous schedule, find a workshop, or look into her studio, visit www.jazzturtle.com.

Learn more about carding fiber from Spin Off!

3 Comments

  1. Sharon F at 10:34 am December 5, 2018

    I want to buy a pair of hand carders for a 13 year old girl who has an Angora rabbit and would like to spin the wool to knit with.
    What TPI should I get for her?
    What size carders (Standard or Student (or does it matter?)?
    What kind of Spindle do you suggest?
    Thanks so much!
    Sharon

    • Tamara Schmiege at 11:41 am December 5, 2018

      Hi Sharon!
      I’m happy to hear that you are shopping for a new spinner. If you have a fiber shop near you or can call a retailer (there are many listed in Spin Off), that can be the best way to find what you need. I would suggest looking for student-size cards if possible in the 112 TPI range. There are lots of options and opinions on handcards, but 112 TPI is a versatile carding cloth that is appropriate for fine fibers such as angora, but could handle fibers for blending as well. I would look for a lightweight, user-friendly spindle. Take a look at Schacht Spindle’s small Hi-Lo Spindle, but there are many wonderful options out there. Good luck!
      Kate Larson

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