Solder Like A Pro: 9 Tips for Creating Perfect Solder Joins Every Time
In the first year or so after Lexi taught me to solder, when I still didn’t do it very often, I had a few little catch phrases or mantras that I’d use to remind myself of tips and techniques on how to solder. The main one Lexi taught me was “solder flows toward heat.” It helped me remember where to aim my torch, especially when working on a large piece, as well as where to place my solder in relation to a seam before I began.
Lexi also reminded me of her five rules or steps of soldering: Fit. Clean. Flux. Solder Placement. Heat. I admit that I don’t clean my metal (and especially not my solder wire) well enough, so this is one mantra I need to keep repeating!
Now, though the soldering technique is pretty much second nature to me, I still find myself repeating some of those little mantras when I work, especially when I have difficulty soldering a join or approaching how to set it up for soldering.
Here are 9 soldering tips and mantras I’ve gathered through the years that help me remember proper soldering protocol.
1. You want solder to flow up a seam, not just melt.
Remember that the flame from the torch doesn’t “melt” the solder–the flame heats the metal, and that heat causes the solder to flow where you want it. Don’t approach a solder seam with the intent of just melting your solder or you’ll likely do it wrong.
2. Solder will not fill gaps. Ends must meet perfectly for solder to flow up the seam. If you do manage to get enough solder to flow and fill a gap, it will be a weak join and you’ll probably get another chance to try it again later.
3. Flux takes out the guess work. Watch for the flux to turn clear and glassy under your flame; that’s when you know you’re at about 1,100°F degrees and your solder will soon flow. You’ll see a bright silver line appear when the solder flows–stop then, you’re done!
4. Put the solder under the seam.
I know Lexi doesn’t like third hands, so as her loyal student, I wasn’t interested in them either. I simply place solder under the seams that I’m soldering and heat the metal; the weight of the piece keeps the solder from blowing off from the force of the flame and the solder flows right up the seam. However . . . see number 5.
5. Soldered joins need support. There are some instances when a little bit of rigging with binding wire or T-pins is necessary to hold a piece together tightly during soldering, or I’ll have to carve out a holding spot in my firebrick to create the set up, but I’ve always managed to do it without a third hand. Nickels also make handy supports and weights to lift up, hold together, or hold down parts during soldering.
6. Remove solder with tools. If you accidentally solder two chain links together or solder a stray piece of metal where it doesn’t belong, Lexi says to prepare a sharp, clean solder pick and lightly heat the offending seam. Then stick the solder pick in the seam or between the joins and pull them apart. I’ve had success getting molten solder to “jump” onto a heated solder pick, too.
7. Solder on an elevated tripod. If you do torch enameling on a tripod, you might have discovered this one already. A similar method is also handy for soldering. It allows you to heat sensitive metal pieces and joins from underneath (such as heating back plates of bezels) or if you fear melting a piece or the flame blowing off the solder.
8. Solder wire needs to be clean. Don’t cut more pallions of solder than you’ll use at a time, because it’s much easier to clean when it’s still in wire form than in tiny little squares! I often forget to clean my solder wire because I usually use paste solder.
9. Solder cleanly on a clean surface. When your fire brick gets burnt up, dirty, and crusted in flux, Helen Driggs recommends scrubbing all of that mess off on a concrete sidewalk or driveway to reveal a clean like-new surface.
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