9 Chain Maille Tool and Supply Tips from a Master

I got some great chain-maille tips watching Scott David Plumlee's Make Chain Maille Jewelry! DVD this weekend, and I had to share. There's so much, I don't want to overload you–so we'll just look at tools and supplies today. Imagine how great the DVD is if I got all of these awesome tips just from the tool intro!?

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1. When making chain-maille jewelry with flat-nose pliers, Scott opts for square-tip pliers with a shorter jaw. The shorter jaw allows you to work with less pressure from your hands but still achieve more pressure at the tip. It's all about leverage, you know! This will cut down on hand fatigue.

2. Opt for "14/20" gold-filled wire over gold-plated wire for chain maille. It's called 14/20 because 1/20th of its thickness is 14kt gold. This is quite a bit thicker than the thickness of gold on gold-plated wire, and with all the moving around and metal-against-metal rubbing in chain maille, the thinner gold on gold-plated wire can wear off.

  Learn everything you've always wanted to know about chain maille tools and supplies to create magnificent chain maille jewelry designs with Scott Plumlee.

3. Scott uses a Frisbee for project storage. When he's working on a project, he can keep this tools, findings, wire, etc. all in one convenient little tray–and it's fun!

Learn everything you've always wanted to know about chain maille tools and supplies to create magnificent chain maille jewelry designs with Scott Plumlee.  

4. Rather than trying to keep up with one measuring tape on your jewelry bench or work table, why not get a cloth one and cut it into multiple pieces to keep with each project. Scott uses four-inch lengths; you could go six, ten, or even twenty inches, depending on the size and kind of jewelry you usually make.

  Learn everything you've always wanted to know about chain maille tools and supplies to create magnificent chain maille jewelry designs with Scott Plumlee.

5. For quick identification of separate jeweler's files while working, Scott has color-coded the handles of his files with electrical tape handles. He uses yellow tape for the file reserved for gold, white tape for the file reserved for sterling or fine silver, and red tape for the file he uses with base metals, copper, or bronze.

Learn everything you've always wanted to know about chain maille tools and supplies to create magnificent chain maille jewelry designs with Scott Plumlee.  

6. When making your own jump rings, you can use a variety of items for mandrels to wrap the wire on. Scott uses metal knitting needles, which come in a variety of sizes (you can mark them with tape on the ends). For larger jump rings, he uses a length of gas pipe with a hole drilled in the end to hold the wire's tail.

  Learn everything you've always wanted to know about chain maille tools and supplies to create magnificent chain maille jewelry designs with Scott Plumlee.

7. Digital calipers are perfect for measuring the exact diameter of knitting needles in millimeters or inches. They can measure knitting needles exactly to the hundredths of a millimeter; that depth of precision and exactness is very important for chain making.

8. Always straighten your wire after you cut a length off the spool. Hold one end of your wire with your nondominant hand and hold the other end of the wire in a cloth or bandana in your other hand and pull the cloth firmly over the wire, straight toward you, a few times to straighten the wire. This will also make the wire a little more malleable or "springy" as well as smooth out any little bumps in it.

Learn everything you've always wanted to know about chain maille tools and supplies to create magnificent chain maille jewelry designs with Scott Plumlee.  

9. When tumbling jump rings, instead of using steel shot, Scott uses what he calls a "silver flower," which is simply three 10-gauge silver hoops connected together, with the usual water and soap. Imagine trying to pick your jump rings out of steel shot! When he has stones in his work, he tumbles it in dry, uncooked white rice.

Do you have a great chain-maille tip? I'd love to read it below!

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